How to prepare DXF Files?
Preparing your DXF file correctly is the key to accurate pricing and error-free manufacturing. Our automated system requires a few basic rules to be followed.
Core Principles:
- Scale 1:1 – Dimensions in the file must match the desired size in millimeters.
- Clean Geometry – Remove all construction lines, dimensions, frames, and text (unless intended for engraving).
- Closed Contours – All shapes to be cut must form closed loops without self-intersections.
Engraving Marking:
We offer two marking methods: Vector (lines, outlines) and Raster (filled areas). Follow these steps for correct engraving detection in your DXF file:
- Create a new layer in your CAD named ENGRAVE.
- Place everything intended for engraving onto this layer.
- Vector Engraving: Use standard entities (LINE, ARC, LWPOLYLINE).
- Raster Engraving: Use the HATCH entity (fill) in the ENGRAVE layer.
- Other entities in different layers will be interpreted as a standard cut (CUT).
Autodesk Fusion 360 is one of the most widely used tools for 2D and 3D design.
Exporting to DXF
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Create a sketch on your model's surface or select an existing one.
- Right-click the sketch in the Browser on the left.
- Choose Save As DXF.
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When exporting from a 3D model (using Sheet Metal faces), we recommend using Create Flat Pattern and exporting the DXF from there.
Watch for Units: Fusion 360 always exports DXF in document units. Ensure you have millimeters set.
Inkscape is an excellent free vector editor for graphical designs.
Exporting to DXF
- Before exporting, convert all objects to paths (Path -> Object to Path).
- Go to File -> Save As...
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In the format list, select Desktop Cutting Plotter (AutoCAD DXF R14) (*.dxf).
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In the export settings dialog, choose units mm and character encoding Latin 1.
Tip: If the DXF appears empty or broken after import, check in Inkscape if your stroke width isn't excessively large.
General rules for other professional CAD systems:
- DXF Version: We recommend AutoCAD R12 ASCII DXF (older but most stable version).
- Units: Always millimeters (mm).
- Geometry: Use only LINE, ARC, CIRCLE, and LWPOLYLINE. Avoid splines (unless the system can convert them).
- Resolution: Set an adequate number of segments for circles (super-high resolution isn't needed, but a square instead of a circle is an error).
Tip: An excellent and simple tool for checking and cleaning DXF files is the free QCAD.